If you have ever used an End Brush, or used one up, do not throw them away when you are done with them. These can be modified into great end sanding tools. First, I mount the used up end brush into my Foredom and turn it slowly while I saw into it with a Saw Frame. I use a 3/0 Saw Blade to do this. I cut almost all the way through, then I just snap it off with my fingers. Now I have a flat ended mandrel.
After I cut the end off, I take a small ball bur and add a little “texture” to the end of the mandrel. I used a 0.8mm Ball Bur in this instance. I cut a small piece of Sandpaper, a little larger than the end of the mandrel. I add a drop of Super Glue to the mandrel and apply the sandpaper to the mandrel, grit facing out. The texture that was added is to hold onto the glue better.
After the sandpaper is glued to the mandrel, and the glue has dried, I trim the excess off with a pair of Semi-Flush Side Cutters, then file the edge flush. I use an old #4 Flat Hand File to do this.
I have a number of these end sanders around with different grits of sandpaper, from 320 to 600. They get inside of areas and sand flat areas, they work quick, and it the sandpaper loses it’s cut, just take the old paper off (I use a Surgical Blade) and add another piece of sandpaper.
Again, this is a great tool to have around and definitely worth its weight in candy.
Now, enjoy this little gem and go out and see if you can make a kid smile today!
Doug